laharview Posted September 14, 2015 I will be converting a 2015 NV2500 HD SV High Top with the V-8, tow/tech package, and rear windows. I believe I have spent more time reading about insulation then doing the actual job. My approach is use Fat Mat Rattle Trap Extreme as the first layer, R Max in the walls and 1" closed cell foam in the ceiling (lots of white Gorilla tape), cover with Refletix, then the original panels. Have not quite decided on the interior finish. Would like to use thin wood strips or possibly gray laminate flooring held in place with MDF at the seams. Will finish the ceiling next week after the maiden voyage to a tractor show in Ellensburg, WA. This will be the first pull over Snoqualmie Pass towing a flat bed and a 1940 John Deere Model "B" (6,000 pounds). 2 bolerama and Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 14, 2015 I also added 3/4" ENT conduit along the drivers side. I used a 1-1/2" hole saw and then split a piece of vacuum hose and put it over the edge of the hole. 2 Bamps and bolerama reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 14, 2015 (edited) This morning I installed a solid window in the slider made by CR Lawrence. I bought it on-line at Sears and found there price $80 lower than anywhere else. It was an 8 hour job. The first 7-3/4 hours I spent over thinking how to cut the hole (die grinder, plasma cutter, ?), 10 minutes to make the cut , and 5 minutes to install the window. I ended up using a good pair of offset tin snips. I rough cut the hole to within 1/2" and then went around for the finish. The cut is made right to the second layer of sheet metal. Had to trim the door handle plastic a bit. My Son assisted holding the window in. This was a simple installation and I will now order the window for right behind the drivers door. Going to get the one that opens. Edited September 14, 2015 by laharview 6 Chris Dempsey, bolerama, kkamper and 3 others reacted to this Quote Share this post Link to post Share on other sites
andy_george Posted September 14, 2015 Dang, nice work. It's going to be awesome. Wish the NVP was that simple to do the wall and ceiling insulation job in. That sure would make the HVAC performance and sound insulation top notch....! 2 laharview and Bamps reacted to this Quote Share this post Link to post Share on other sites
Daydreamin520 Posted September 15, 2015 Nice work. Please do show the other window install when done. Thanks! 2 Bamps and laharview reacted to this Quote Share this post Link to post Share on other sites
Chris Dempsey Posted September 15, 2015 I’ve had a few “8 hour” jobs like that. I’ve also had the 5 minute jobs that turned into 8-hour jobs. Hard to find the balance sometimes. The insulation looks super clean. Nice job. Is the conduit for future wire fishing, or do you have immediate plans for it? 2 laharview and Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 15, 2015 Hi All, The last photo shows the window installed. These are a match to the factory windows. I will post a interior view tonight. The conduit is for future needs. I will terminate it with a junction box at each end for now. It was an easy install while the walls were opened up and I have not flushed out my final design yet so spares can come in handy. Loading up for the first road trip tonight. This will be the first NV to haul to a tractor show in our area. 2 Chris Dempsey and Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 16, 2015 Here is the interior of the slider window. I also ran 20 Amp 120 Volt AC cable from under the hood to the interior. For now it will run a small ceramic heater at night. I found a plugged hole under the passenger seat that I could install a 3/4" Seal Tight/Cable grip fitting with no body modifications. Will work for this winter and easy to remove. The other end of the cord is by the battery. Also got Skeeter Beaters so the front windows can be down a bit at night. They fit over the NV window rain guards. 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 19, 2015 A shot at the top of the pass and the Skeeter Beaters over the window deflectors. 3 Rogerm07, Bamps and texcofarmer reacted to this Quote Share this post Link to post Share on other sites
Chris Dempsey Posted September 19, 2015 Thanks for the pic’s, laharview. Please keep them coming. Are you installing a vent fan in the roof? Quote Share this post Link to post Share on other sites
laharview Posted September 19, 2015 Have not decided on a roof vent yet. Going to add the drivers side window with one that opens. Hope with it and the front windows down a bit it will be enough ventilation. Quote Share this post Link to post Share on other sites
Chris Dempsey Posted September 21, 2015 Have not decided on a roof vent yet. Going to add the drivers side window with one that opens. Hope with it and the front windows down a bit it will be enough ventilation.Hopefully that works for you. I wasn’t sure about adding a fan, but I really appreciate my Fantastic fan. Easy to install and relatively inexpensive. How much time/how often are you going to spending in your truck? Quote Share this post Link to post Share on other sites
laharview Posted September 21, 2015 Hi Chris,Did you install a 12 volt or 120 volt fan? Could you send a model number? I am concerned with cutting holes in the roof unless really needed but now is the time to do it. Most trips will be long weekends with a couple week long. Planned on hitting the occasional hotel to stretch out and find a pool.Thanks, Mike 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
Chris Dempsey Posted September 23, 2015 (edited) Hey Mike- Fan-Tastic Vent 6000RBTA Off White Automatic VentSold by: Amazon.com LLC$232.60. I picked the 12V three speed, rain-sensor, auto-open. It really is a great fan. I was a bit concerned about cutting into a brand new vehicle, but I made sure to prime everything and used stainless bolts and really good sealant. So far, no issues, no leaks. I have a 2K inverter w/ 120V available, but I didn’t want to have to power it up every time I wanted to use the fan. Also, I would have switched the fan differently knowing what I know now. I’ll elaborate if you get the fan. Edited September 23, 2015 by Chris Dempsey 2 Bamps and laharview reacted to this Quote Share this post Link to post Share on other sites
KMG Posted September 24, 2015 Hi Chris,Did you install a 12 volt or 120 volt fan? Could you send a model number? I am concerned with cutting holes in the roof unless really needed but now is the time to do it. Most trips will be long weekends with a couple week long. Planned on hitting the occasional hotel to stretch out and find a pool.Thanks, MikeI have a high roof model with 4x4. Because I go off road (under tree branches) I didn't want anything on the roof. I installed vented side windows and ordered an extra driver's side rear screen then attached a portable Fan-Tastic fan to the extra screen with plastic blocking the non fan area. This set up draws air in from my other windows but can be easily removed. I can send a picture if needed. 3 Chris Dempsey, laharview and Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted September 26, 2015 A photo would be great. Thanks. 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
KMG Posted October 4, 2015 Laharview, sorry for the late post. Attached are two images of my rear vent fan setup. 2 laharview and Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 6, 2015 (edited) Thanks KMG. I like keeping the top smooth after this weekend at Bumping Lake. Going to copy you. Here is a shot at the top of Chinook Pass. Bike rack worked fine. Going to install Gray LV plank flooring on the interior now that I have the fan issue solved. Edited October 18, 2015 by laharview 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 18, 2015 (edited) Got the ceiling done. I used Shaw v42600502 vinyl plank with pewter seam strips. Made a cover for nav antenna access. Edited October 18, 2015 by laharview 2 kkamper and Chris Dempsey reacted to this Quote Share this post Link to post Share on other sites
KMG Posted October 18, 2015 Nice job! I like the color choice. Is it attached in the middle or only at the ends under the trim strips? 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 18, 2015 Hi KMG, I attached at every rib with 3/4" #8 pan head SS screws and made the seams at every other rib with 1" #8 screws. The stock is 4' long so every other rib is about 34". Found this stock at McLendon's after a long search and it is a great match.Cabinets are next! 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
ASD Dad Posted October 19, 2015 That looks great! Nice work and look forward to seeing it finished. 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 25, 2015 Today I installed two pieces of aluminum stock as bed support rails. Trimmed and drilled the factory panels to fit. Also ordered the drivers side vented CRL window. 1 Bamps reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 25, 2015 (edited) Close up of the bed support. Used a 1/4" lag from the bottom to secure. Got the bed platform finished but the rain set in before I could get a photo. I ended up making it 54" long and 69" wide. The thought is get a foam Full size mattress and trim off 5". Edited October 31, 2015 by laharview 1 bolerama reacted to this Quote Share this post Link to post Share on other sites
laharview Posted October 31, 2015 Installed the drivers side CRL vented window today. Easy install once you get over the fear of cutting up a new truck. I drilled a couple of starter holes and used right cut and left cut tin snips (red and green handle). We are having record rains today so had to rig a tarp because the high top NV doesn't fit in my shop. Also finished the bed platform. Went shopping for a foam pad and learned that the local mattress shop makes custom sizes for RV's and boats. So I ended up getting a custom cut real mattress with a cover for the same price as a piece of foam! On to cabinets and bed platform doors/drawers. 3 bolerama, Bamps and kkamper reacted to this Quote Share this post Link to post Share on other sites